Mumbai, India

Alan Prasanth Sam

Mechanical engineering trainee. Graduated 2026.

I'm a mechanical engineering graduate looking for a trainee role in precision and heavy engineering manufacturing. Most of my work is part and assembly modelling, mechanism design, and drawings for manufacture. I'm based in Mumbai and available immediately.

For my final year project I led the mechanical design of a quadcopter that changes shape to fly and to operate underwater. That covered a backdrive-resistant cycloidal reduction drive for the morphing arms, rotary shaft sealing at every actuated joint, bearing selection, integrating the electronics, and building the printed prototype with the team.

I did my industrial training at Moonstar India, a transformer manufacturing unit in Kerala, working across core assembly, coil winding, insulation, TIG weld inspection and electrical testing, and writing up production documentation. Supplier visits covered injection moulding of the moulded parts. It was the first time I saw what a drawing decision costs on the shop floor.

Before that I worked part-time at the same unit through school vacations and weekends from 2020 to 2022, across the stations of a 24 V 40 VA transformer line.

Since then I've spent time on CNC programming and machining at Archon Engineers in Kochi, and on the caliper manufacturing line at Brakes India in Polambakkam — automotive braking component production, line processes and quality checks.

I use SolidWorks, Fusion 360 and AutoCAD. I'm looking for a mechanical engineering trainee role, and I'm open to relocating.

Technical Skills

CAD & Modelling
SolidWorks and Fusion 360 — multi-component assemblies, mechanism modelling and motion study, manufacturing drawings. AutoCAD 2D for drawings and documentation. Rendering.
Design
Mechanism and linkage design, design for manufacturability, engineering drawing and GD&T, tolerances, fits and stack-up, rotary shaft seal and bearing specification, materials selection, BOM development
Manufacturing
FDM 3D printing and design for additive. CNC programming and machining. Transformer manufacture — core assembly, coil winding, insulation. Assembly processes, welding, soldering, injection moulding fundamentals.
Production & Quality
In-process and dimensional inspection, vernier and micrometer measurement, TIG weld assessment, routine electrical testing. Drawing and SOP compliance, non-conformance reporting, shop-floor coordination.
Languages
English, Malayalam, Hindi

Professional Journey

Education, industrial experience, technical certifications, and engineering projects.

Aug 2020 – Aug 2022
Work
Part-time Intern
Moonstar India, transformer manufacturing unit, Kottarakkara, Kerala
Part-time through school vacations and weekends. Worked across the stations of a 24 V 40 VA transformer line — winding, soldering, lamination stacking, sub-assembly and final assembly — and helped design and fabricate an Arduino-controlled TIG welding robotic arm for the line. Prepared 2D and 3D component models in AutoCAD and Fusion 360 and printed functional prototypes for design validation.
2022 – 2026
Education
B.Tech, Mechanical Engineering
St Thomas College of Engineering & Technology, Chengannur, Kerala — affiliated to APJ Abdul Kalam Technological University. Passed April 2026.
May 2023
Work
Product Tester
Moonstar India, transformer manufacturing unit, Kottarakkara, Kerala
Industrial training covering transformer manufacturing, assembly, electrical testing, quality inspection, TIG weld inspection and technical documentation across multiple production departments.
Aug – Nov 2024
Training
Additive Manufacturing
Additive Manufacturing Technologies and Applications — Department of Mechanical Engineering, National Institute of Technology, Calicut · 25 hours · 31 Aug – 23 Nov 2024
Oct 2024
Seminar
Natural Refrigerant HVAC
One-day national seminar, 23 Oct 2024 — St Thomas College of Engineering & Technology, Chengannur, with IIT Madras, CIFT-ICAR Kochi and Future Refrigeration India (INDEE+)
Jan 2025
Certification
Certified Professional in AutoCAD 2D
Autodesk Authorized Training Center — CADCenter Kochi · AutoCAD 2025 · 50 hours
Feb 2025
Certification
SolidWorks
CADCenter Kochi · 60 hours
Apr – May 2025
Work
3D Modeling Consultant
Alann’s Advertising Agency, Mumbai — remote assignment for Intime Fire Appliances
Rebuilt a trolley extinguisher range in CAD from photographs and written specifications, with no existing drawings and no access to the products. Delivered as assemblies, exploded views and dimensioned sheets.
Jun – Jul 2025
Work
CNC Programming & Machining Intern
Archon Engineers, Kochi · 14 days · 23 Jun – 6 Jul 2025
Programming and setting for CNC machining — part datums, work offsets and tooling.
Oct 2025 – Apr 2026
Project
Shape-morphing aerial–aquatic drone
Final year project · lead mechanical design and CAD · team of 3
A quadcopter that reconfigures its geometry to work in air and underwater. I led the mechanical design: a single-stage cycloidal reduction drive for the morphing arms — 27 components in a 110 × 109 × 37.5 mm envelope — rotary shaft sealing at every actuated joint, and the printed prototype. Airframe built and assembled, motors thrust-tested individually, morphing mechanism actuated through full range, enclosure leak-tested under static immersion. A motor failed before underwater testing, so free flight and submerged operation were not demonstrated within the project timeline.
Dec 2025
Training
Fundamentals of Injection Moulding Technique
Central Institute of Petrochemicals Engineering & Technology (CIPET), Palakkad · 4 – 5 Dec 2025
Jun – Jul 2026
Work
Graduate Trainee
Brakes India Pvt. Ltd., Polambakkam, Tamil Nadu — caliper manufacturing
Automotive braking component production — line processes, quality checks and shop-floor operations.
Now
Present
Seeking a mechanical engineering trainee role
Mumbai, Maharashtra — available immediately
Graduated April 2026. Looking for a trainee role in precision and heavy engineering manufacturing, and open to relocating.

Professional Development

Professional certifications, technical training, and engineering seminars.

Certification
SolidWorks — 60 hours, CADCenter Kochi (Jan – Feb 2025)
Certification
Autodesk Certified Professional: AutoCAD 2D — 50 hours, CADCenter Kochi (Dec 2024 – Jan 2025)
Training
Additive manufacturing — 25 hours, National Institute of Technology, Calicut (Aug – Nov 2024)
Training
Fundamentals of injection moulding technique — CIPET Palakkad (Dec 2025)
Internship
CNC machining operations and programming — 14 days, Archon Engineers, Kochi (Jun – Jul 2025)
Seminar
Natural refrigerant HVAC — one-day national seminar, St Thomas College of Engineering & Technology with IIT Madras and CIFT-ICAR (Oct 2024)

Let’s Connect

Also available for freelance work — CAD modelling, engineering drawings, product visualisation and reverse engineering.

Phone
+91 965 333 2012
Location
Mumbai, Maharashtra, India — open to relocation
Résumé
WhatsApp me